The main functions and features of the soft cable manipulator

Features

1. Full “floating” function
   • During operation, the robot can keep the object in a “floating” state, reducing the burden on the operator and enabling easy handling and positioning.
2. Multi-degree-of-freedom rotation
   • The arm can rotate continuously 360° around the main axis of the column, and the two arms can also rotate 360° (not continuously), providing great operational flexibility.
3. Independent balanced pneumatic circuit
   • It has two completely independent balancing pneumatic circuits to support empty-load balancing and ensure stable operation under different weight conditions.
4. Compressed air power
   • Using compressed air as the power source enables it to operate efficiently in different environments.

advantage

• Easy to operate?: User-friendly design, easy to use, suitable for operators of different skill levels.
• Flexible expansion?: It can be configured and adjusted according to different needs and has strong adaptability.
• Safe and efficient?: Built-in safety devices and misoperation protection ensure a safe and efficient operating environment.
• Accurate positioning?: precise control system can achieve high-precision material positioning.

Installation form

1. Ground fixing
   • It is fixed to the ground through the base and is suitable for occasions where a fixed operating position is required.
2. Top fixed
   • Install on the ceiling or upper structure to save floor space and expand the operating range.
3. Move in the air with the track
   • It can be moved along the track and is suitable for situations where a large area needs to be covered.
4. Ground mobility with wheels
   • The bottom is equipped with wheels, which allows for flexible movement on the ground and is suitable for multi-station operations.

Working scope

• Maximum working radius?: 3 meters
• Maximum lifting height?: 1.5 meters
• Maximum lifting weight?: 100kg

Application Scenario

Due to its flexibility and high efficiency, the soft-cable manipulator is widely used in automobile manufacturing, electronic assembly, logistics handling and other fields. It can effectively improve production efficiency, reduce labor intensity, and meet the diverse needs of different industrial environments.

The advantage of this type of robot lies in its ability to adapt to a variety of operating requirements. It can be customized and configured according to specific production line requirements, making it an important tool in modern industrial production.

1. Determine material requirements

When choosing a rigid arm pneumatic manipulator, you first need to classify it according to the type of material being handled. Here are some key factors to consider:

• Material Type?: What material do you need to move? For example, wood, machine parts, textiles, chemicals, etc.
• Material form?: How are these materials packaged, processed or stored? For example, spools, pallets, barrels, drums, etc.
• Weight and size?: What is the weight and size of the product you need to move?
• Motion trajectory?: What kind of motion do you want the robot to perform? Is it a simple linear motion or a complex three-dimensional trajectory?
• Material characteristics?: Is the material environmentally sensitive? For example, perishable food or pharmaceuticals that require specific sanitation conditions.
• Frequency of handling?: How often does the material need to be moved?

Knowing these details will help you narrow your search. For example, if you need to move food or medicine, you may want to choose a stainless steel manipulator that meets hygienic standards.

2. Consider facilities and space factors

Depending on your material needs, it is important to plan the environment in which the robot will operate. Here are some factors to consider:

• Space constraints?: What are the ceiling heights, aisle widths, and rack types in your factory or warehouse?
• Operation Type?: Is your equipment manually operated or does it require automation?
• Special requirements?: Does your space need to meet specific safety, environmental or regulatory standards?
• Custom needs?: Is there an off-the-shelf solution for your needs, or do you require a custom engineered solution?

Considering these factors can help determine the right robot type and configuration for your facility.

3. Cost considerations

Finally, evaluating the cost of the equipment is an important step in the selection process. Consider the following factors:

• Upfront investment?: What is the initial cost of purchasing and installing the equipment?
• Operation and maintenance costs?: What are the expected long-term operations and maintenance expenses?
• Cost savings?: Will the use of the equipment save costs through increased efficiency and productivity?

By evaluating these cost factors together, you can better determine which robot will best suit your budget and long-term interests.

Choosing the right material handling equipment

Once you have all the materials, space requirements, and budgets figured out, you can better determine the type of handling equipment that is right for your job. Here are some common scenarios where industrial manipulators are used:

• Need to be moved into hard-to-reach locations?: such as very high shelves.
• Heavy object handling?: The product is too heavy for a person to move manually.
• Reduced manual fatigue?: Manual handling of products can lead to rapid fatigue.
• Improved safety?: Avoid the risk of injury from manual product handling.
• Move large quantities of products quickly?: improve handling efficiency.

Types of Material Handling Equipment

• Bulk Material Handling?: Suitable for loose bulk materials such as liquids, food, minerals.
  • Equipment examples?: stackers, conveyor belts, reclaimers, elevators.
• Long-term storage and inventory management?: suitable for long-term storage and non-shipping items.
  • Equipment examples?: Pallet racks, push-in racks, sliding racks, mezzanines.
• Frequently transported materials?: Suitable for products that need to be transported frequently.
  • Examples of equipment?: industrial trucks, forklifts, manual pallet trucks.

in conclusion

Choosing the right rigid-arm pneumatic manipulator requires comprehensive consideration of material characteristics, operating environment, and cost budget. By analyzing these factors in detail, you can choose the manipulator that best meets your needs, improve production efficiency, reduce labor costs, and enhance safety.

If you have any questions about the selection and application of robots, please feel free to consult our professional team. We will provide you with professional services and solutions.

Cantilever crane

Structure and design

• Column and jib?:?A cantilever crane?consists of a column and a swivel arm. The column is fixed to the ground or wall, and the swivel arm can rotate freely on the column.
• Fixed Length?: Jibs are usually fixed length and can rotate in the horizontal plane to provide a certain range of operation.

How it works

• Simple and direct?: The cantilever crane lifts and moves materials through an electric hoist or a manual hoist, which is easy to operate.
• Manual or electric rotation?: The rotation of the arm can be manual or driven by an electric motor, depending on the specific design.

Applicable scenarios

• Short distance handling?: suitable for short distance and frequent material handling in workshops, warehouses and other places.
• Limited space?: Due to its small footprint, it is suitable for installation in space-constrained environments.

Folding arm crane

Structure and design

• Multi-section articulated arm?:?The folding arm crane?consists of multiple articulated arms that can be folded or unfolded to adapt to more complex operating requirements.
• High flexibility?: The multiple joints of the folding arm allow for complex movements in three-dimensional space and a wider range of operation.

How it works

• Complex and flexible?: The folding arm crane can achieve multi-degree-of-freedom movement, including telescoping, rotation and tilting, through hydraulic or electric systems.
• Intelligent Control?: Usually equipped with advanced control systems that can automatically adjust to cope with different loads and operating conditions.

Applicable scenarios

• Complex handling tasks?: Suitable for tasks that require high flexibility and precision, such as assembly lines, maintenance, installation, etc.
• Larger space?: A certain amount of space is required to unfold the boom, which is suitable for use in an environment with a larger space.

Main Differences

1. Structural design?: The cantilever crane has a simple structure and usually has only one jib of fixed length, while the folding arm crane consists of multiple articulated arms and has higher flexibility.
2. Operational flexibility?: Knuckle boom cranes have higher flexibility and precision and can operate in complex three-dimensional spaces, while cantilever cranes are simpler to operate.
3. Application?: Cantilever cranes are suitable for short distances and simple handling tasks, while folding arm cranes are suitable for more complex applications, especially those that require flexible operation in limited space.

in conclusion

Cantilever cranes and folding arm cranes each have their own unique advantages and applicable scenarios. When choosing, enterprises should decide which equipment to use based on specific operating requirements and working environment. Through reasonable selection, it can improve handling efficiency, reduce labor costs, and improve production safety and product quality.